Multi-objective iterative optimization algorithm based optimal wavelet filter selection for multi-fault diagnosis of rolling element bearings

Rolling element bearings (REBs) play an essential role in modern machinery and their condition monitoring is significant in predictive maintenance. Due to the harsh operating conditions, multi-fault may co-exist in one bearing and vibration signal always exhibits low signal-to-noise ratio (SNR), which causes difficulties in detecting fault. In the previous studies, maximum correlated kurtosis deconvolution (MCKD) has been validated as an efficient method to extract fault feature in the fault signals. Nonetheless, there are still some challenges when MCKD is applied to fault detection owing to the rigorous requirements of multiple input parameters. To overcome limitation, a multi-objective iterative optimization algorithm (MOIOA) for multi-fault diagnosis is proposed. In this method, correlated kurtosis (CK) is taken as a criterion to select optimal Morlet wavelet filter using the whale optimization algorithm (WOA). Meanwhile, to further eliminate the effect of the inaccurate period on CK, the update process of period is incorporated. After that, the simulated and experimental signals are utilized to testify the validity and superiority of the MOIOA for multiple faults detection by the comparison with MCKD. The results indicate that MOIOA is efficient to extract weak fault features even with heavy noise and harmonic interferences.     

Reliability-based fault analysis models with industrial applications: A systematic literature review

Effective and early fault detection and diagnosis techniques have tremendously enhanced over the years to ensure continuous operations of contemporary complex systems, control cost, and enhance safety in assets-intensive industries, including oil and gas, process, and power generation. The objective of this work is to understand the development of different fault detection and diagnosis methods, their applications, and benefits to the industry. This paper presents a contemporary state-of-the-art systematic literature survey focusing on a comprehensive review of the models for fault detection and their industrial applications. This study uses advanced tools from bibliometric analysis to systematically analyze over 500 peer-reviewed articles on focus areas published since 2010. We first present an exploratory analysis and identify the influential contributions to the field, authors, and countries, among other key indicators.  A network analysis is presented to unveil and visualize the clusters of the distinguishable areas using a co-citation network analysis. Later, a detailed content analysis of the top-100 most-cited papers is carried out to understand the progression of fault detection and artificial intelligence–based algorithms in different industrial applications. The findings of this paper allow us to comprehend the development of reliability-based fault analysis techniques over time, and the use of smart algorithms and their success. This work helps to make a unique contribution toward revealing the future avenues and setting up a prospective research road map for asset-intensive industry, researchers, and policymakers.     

A novel adaptive convolutional neural network for fault diagnosis of hydraulic piston pump with acoustic images

As an essential part of hydraulic transmission systems, hydraulic piston pumps have a significant role in many state-of-the-art industries. Thus, it is important to implement accurate and effective fault diagnosis of hydraulic piston pumps. Owing to the heavy reliance of shallow machine learning models on the expertise and experience of engineers, fault diagnosis based on deep models has attracted significant attention from academia and industry. To construct a deep model with good performance, it is necessary and challenging to tune the hyperparameters (HPs). Since many existing methods focus on manual tuning and use common search algorithms, it is meaningful to explore more intelligent algorithms that can automatically optimize the HPs. In this paper, Bayesian optimization (BO) is employed for adaptive HP learning, and an improved convolutional neural network (CNN) is established for fault feature extraction and classification in a hydraulic piston pump. First, acoustic signals are transformed into time–frequency distributions by a continuous wavelet transform. Second, a preliminary CNN model is built by setting initial HPs. The range of each HP to be optimized is identified. Third, BO is employed to select the optimal combination of HPs. An improved model called CNN-BO is constructed. Finally, the diagnostic efficiency of CNN-BO is analyzed using a confusion matrix and t-distributed stochastic neighbor embedding. The classification performance of different models is compared. It is found that CNN-BO has a higher accuracy and better robustness in fault diagnosis for a hydraulic piston pump. This research will provide a basis for ensuring the reliability and safety of the hydraulic pump.     

FPGA互连测试中的反馈桥接故障覆盖问题

现场可编程门阵列(FPGA)内部资源众多,其中互连资源出现故障的概率远远高于片内其他资源,而在以往许多互连测试研究中,所生成的测试配置存在无法覆盖反馈桥接故障的难题,所以较难有测试配置实现故障列表的100%覆盖。因此通过约束桥接故障只发生在单个查找表(LUT)内的信号线上,并结合单项函数,对反馈桥接故障模型进行优化改进,从根本上解决难题；然后对优化后的反馈桥接故障设置相应的约束条件,再使用布尔可满足性理论(SAT)生成满足约束条件的测试配置。采用优化后的故障模型对ISCAS"89基准电路进行了测试配置生成实验,结果表明生成的测试向量解决了反馈桥接故障的覆盖难题,并且在实现故障列表的100%覆盖下,优化后的故障模型所需要的测试配置数最少。     

An unsupervised approach for fault diagnosis of power transformers

Electrical utilities apply condition monitoring on power transformers (PTs) to prevent unplanned outages and detect incipient faults. This monitoring is often done using dissolved gas analysis (DGA) coupled with engineering methods to interpret the data, however the obtained results lack accuracy and reproducibility. In order to improve accuracy, various advanced analytical methods have been proposed in the literature. Nonetheless, these methods are often hard to interpret by the decision-maker and require a substantial amount of failure records to be trained. In the context of the PTs, failure data quality is recurrently questionable, and failure records are scarce when compared to nonfailure records. This work tackles these challenges by proposing a novel unsupervised methodology for diagnosing PT condition. Differently from the supervised approaches in the literature, our method does not require the labeling of DGA records and incorporates a visual representation of the results in a 2D scatter plot to assist in interpretation. A modified clustering technique is used to classify the condition of different PTs using historical DGA data. Finally, well-known engineering methods are applied to interpret each of the obtained clusters. The approach was validated using data from two different real-world data sets provided by a generation company and a distribution system operator. The results highlight the advantages of the proposed approach and outperformed engineering methods (from IEC and IEEE standards) and companies legacy method. The approach was also validated on the public IEC TC10 database, showing the capability to achieve comparable accuracy with supervised learning methods from the literature. As a result of the methodology performance, both companies are currently using it in their daily DGA diagnosis.     

Preparation of immunomagnetic beads coupled with a rhodamine hydrazine immunosensor for the detection of Mycobacterium avium subspecies paratuberculosis in bovine feces,milk, and colostrum

The aim of this study was to develop and evaluate a method for detecting Mycobacterium avium ssp. paratuberculosis (MAP) bacteria in bovine fecal, milk, and colostrum samples using immunomagnetic beads (IMB) and a rhodamine hydrazone immunosensor. Immunomagnetic beads were prepared by using purified antibodies from hyperimmunized sera that were coupled to Fe nanoparticles with diethylene triamine pentaacetic acid (DTPA) or ethyl (dimethyl aminopropyl) carbodiimide (EDC)-N-hydroxy succinimide (NHS) as linkers. Rhodamine hydrazone particles were synthesized and coupled to IgY anti-MAP antibodies using DTPA or EDC-NHS linkers. Separation efficiency of the IMB was tested on bovine fecal, milk, and colostrum samples experimentally contaminated with MAP. The studied methods were evaluated on their ability to detect MAP and separate bacteria in complex mediums. The ELISA results indicated 95% efficacy in antibody coupling to IMB, with the DTPA-IMB method being more efficient than the EDC-NHS-IMB method. By using the DTPA-IMB method, MAP bacteria were successfully recovered from fecal, milk, and colostrum samples. The DTPA-IMB method used in combination with the rhodamine hydrazone immunosensor had a limit of detection equal to 30 and 30,000 MAP cells/mL using chromogenic and fluorescent properties, respectively. Combining the DTPA-IMB separation method with the rhodamine hydrazone immunosensor provides a fast, sensitive, and cost-beneficial method for detecting MAP in bovine feces, milk, and colostrum.     

Efficient fault diagnosis method of PEMFC thermal management system for various current densities

The temperature of a fuel cell has a considerable impact on the saturation of a membrane, electrochemical reaction speed, and durability. So thermal management is considered one of the critical issues in polymer electrolyte membrane fuel cells. Therefore, the reliability of the thermal management system is also crucial for the performance and durability of a fuel cell system. In this work, a methodology for component-level fault diagnosis of polymer electrolyte membrane fuel cell thermal management system for various current densities is proposed. Specifically, this study suggests fault diagnosis using limited data, based on an experimental approach. Normal and five component-level fault states are diagnosed with a support vector machine model using temperature, pressure, and fan control signal data. The effects of training data at different operating current densities on fault diagnosis are analyzed. The effects of data preprocessing method are investigated, and the cause of misdiagnosis is analyzed. On this basis, diagnosis results show that the proposed methodology can realize efficient component-level fault diagnosis using limited data. The diagnosis accuracy is over 92% when the residual basis scaling method is used, and data at the highest operating current density is used to train the support vector machine.     

招平断裂带中段金矿床控矿条件与成矿规律研究

招平断裂带中段为胶东地区重要的金成矿带，目前已查明的金矿床主要包括夏甸大型金矿床和大尹格庄特大型金矿床，姜家窑和曹家洼中型金矿床，以及焦格庄小型金矿床。研究人员对招平断裂带中段各类金矿床的构造控矿条件、分布规律和矿体赋存规律仍缺乏较系统的认识，亟待开展进一步研究。通过对金矿区地质特征、金矿床地质特征、构造控矿特征和金矿成矿规律进行分析和总结，得出大尹格庄特大型金矿主要受招平主干断裂控制；夏甸大型金矿床主要受控于主干控矿断裂下盘伴生、派生的低级和低序次断裂，夏甸北耩矿体主要受控于主断裂下盘岩体局部张性显微裂隙带；招平断裂带中段大尹格庄特大型金矿床、夏甸特大型金矿床和焦格庄中、小型金矿床大致呈等间距分布，近EW向断裂与招平断裂的交会部位是有利成矿部位；断裂的拐弯或交会部位为主要赋矿部位。     

Interactions between dislocations and twins in deformed titanium aluminide crystals

Using scanning, transmission electron microscopy and aberration-corrected scanning transmission electron microscopy, we have studied the interactions between dislocations and twins in impact deformed polysynthetic twinned TiAl crystal. The 1/3?<?1$\overline{1}\overline{1}$] and 1/6?<?211] step dislocations on coherent twin boundaries reveal the interactions of glissile 1/2?<?101> dislocations with the coherent twin boundaries. An abnormal stacking fault was found adjacent to the coherent twin boundary. It has the same stacking sequence but different atom species in the [$\overline{1}$10] direction with an additional displacement of 1/4[$\overline{1}$10] in two neighboring {111} layers, and is likely induced by the slip of a 1/12[112] (i.e. 1/4[$\overline{1}$10] + 1/6[2$\overline{1}$1]) dislocation.     

基于物联网的重离子加速器状态诊断系统研究与设计

为更好地保障中国科学院近代物理研究所重离子加速器（HIRFL）的稳定运行，本文研究设计了基于物联网的状态诊断系统。针对HIRFL中设备数量庞大、种类复杂的特点，采用物联网的设计架构，利用各种传感器进行数据采集，并通过网络传输给中央控制系统中的数据库，由服务器中运行的控制软件对这些数据进行综合分析，给出合理的建议并发出相应的指令。根据HIRFL的实际情况，初步设计了1个HIRFL状态诊断系统模型，包括底层的硬件设计和上层的软件设计以及界面设计。部分控制界面已上线运行，并在实际运行中得到了检验，取得了一定的加速器状态诊断效果。